Illustrative diagram of powder coating using a rotary-bell electrostatic powder gun.
Features
Powder-proof pneumatic motor technology
Featuring a uniquely designed pneumatic turbine motor, this technology completely isolates foreign matter (such as powder) during both coating operations and color change cleaning. This prevents powder contamination that could otherwise cause the rotary bell to jam. Currently, it is the only electrostatic powder rotary bell gun with this patented technology.Two innovative bell cup technologies
The uniquely engineered rotary bell cup prevents short-term powder build-up on the cup head that can lead to surface defects such as “powder spots” or “pinholes.” Cleaning and color changes can be performed without disassembly, significantly enhancing production efficiency. This is the only electrostatic powder rotary bell gun with such technology, ensuring long-term coating without powder shedding.Closed-loop automatic speed control
All rotary bells operate at consistent speeds controlled by the main unit. The LCD automatically adjusts and displays the actual rotary speed in real time, eliminating manual intervention. Consistent rotary speed produces uniform “powder clouds,” resulting in smoother and more even coatings.High transfer efficiency & enhanced safety
Equipped with ultra-high electrostatic voltage (110 kV) and ultra-low current (approx. 30 μA under normal operation, max ≤ 100 μA). With three patented electrostatic control technologies, the system automatically reduces high voltage and current when the rotary bell approaches grounded workpieces. This minimizes reverse ionization, improves transfer efficiency, prevents sparking, and enhances operational safety.High-speed dynamic balancing technology
Every rotary bell undergoes high-speed balancing during production, greatly extending service life. This process is unique to this electrostatic powder rotary bell gun.Streamlined design
The streamlined gun body minimizes powder accumulation on surfaces, improving reliability and reducing maintenance needs.Durable pneumatic motor
Precisely engineered with special German-imported materials, the pneumatic motor is highly durable and efficient. At 8,000 rpm, air consumption is only 15–20 L/min, making it the lowest air consumption pneumatic motor among powder rotary bells available today.
XR5 Character & Unique design
- One-key switch dual electrostatic charging mode system;Invention patent "Zone Power Auto Control" with constantcurrent spraying Invention patent "Controllable Minimum Holding Power" -
- Complex Deep Groove Powder Electrostatic SprayingTechnology.
- Max. electrostatic voltage 110KV and controllable smallerelectrostatic current, achieving optimal transfer efficiencyand surface quality. \
- Each controller adopts 485/Modbus RTU bus connectionfor data communication.。
- Centralized control function of the controller whenspraying with multiple guns, allowing setting one ormultiple controller as the main controller.
- In cases of multiple automatic guns, adjust the sprayingparameters of the main controller, and the parameters ofother secondary controller change synchronously.。
- Each gun is equipped with 3 pcs small electronicproportional valves for precise adjustment air pressure ofpowder, atomization and cleaning.
- Spray receipts setting and storage function (60 programsin total), accessible at any time.
- Press the AUTO key, when manually spraying at closerange, the powder flow rate automatically reduces, and itincreases automatically when spraying at a far distance.
- Press the cleaning key, High voltage automatically shutsdown, and the air electronic proportional valve opens tothe maximum for cleaning the inside of the powder pump,powder hose and automatic gun.
- Press the back spray key to enter the back spray mode, andadjustments to various parameters can also be madethrough adjustment keys.
Advantage of XR5 controller
- Automatically control the voltage and currentof the charging power area
- The spray gun automatically adjusts low voltage andcurrent at short distances ;high voltage and current atlong distances. And good spraying results for complexparts and large boards.
- Through the setting of μA value, on differentworkpieces and different powders, multiple groups ofspraying methods can be recalled from memory, whichcan better optimize the effect of spraying.
- Automatically change the electrostatic voltage andcurrent of spraying, reduce the amount of excesscharge during electrostatic spraying operation, thuseffectively overcome the "Faraday electrostaticshieldingphenomenon" and "reverse ionization"phenomenon in electrostatic spraying operation, andimprove product surface quality and T/E , saving production cost.
XR-5b Automatic bell spray gun specification
Max. operating electrostatic voltage | 110 kv, normal operating voltage setting 90 kv |
Max. operating electrostatic current | 80μa (maximum normal operating electrostatic current is only around 20μa) |
Recommended operating rotation speed | V= 8000 rpm |
Max. rotation speed under normal conditions | V= 12000rpm(maximum speed setting of the speed control unit, can be adjusted with authorization for higher speeds) |
Max. operating rotation speed under normal condition | V=3500rpm |
Max. powder delivery flow rate | 550 g/min.(with 4 kg pressure and 5M powder hose to achieve this powder flow rate)) |
Optimal operating powder delivery flow rate | 200~300 g/min. |
Cleaning and pressure-holding air pressure setting | 6 kg (only activated when cleaning the bell spray gun) |
Spray pattern air pressure setting | 0.3~2.0 Kg. |