XR-5aq Quick color change Auto powder spray gun
Intro.
The XR-5aq automatic powder spray gun with quick color change function is designed with a maximum electrostatic voltage of 110kV. It enables efficient powder charging and thus achieves high coating efficiency. Equipped with an exclusively designed and developed quick color change nozzle, it requires no nozzle disassembly for color change—only air blowing from the powder supply center suffices, significantly saving color change time. Additionally, the gun features a wide and unobstructed powder passage, producing a soft powder cloud that allows easy coating of complex workpieces. Its simple structural design facilitates convenient maintenance and repair, while also having fewer wear parts.

XR-5aq Quick color change automatic spray gun


  • No need to disassemble the nozzle for color change, just blow the powder from the powder supply center, saving color change time
  • Powder route is wide, the powder cloud is soft, and the complex workpiece is easy to spray.
  • Simple structure designed, easy maintenance, less wearing parts.
  • Designed with the max. high voltage 110Kv of the powder gun,powder is charged more, and the transfer efficiency is high.

XR-5aq Quick color change automatic powder spray gun

Introduction

Advantages of the control system

The XR-5aq is equipped with the GCU controller, which adopts a one-touch switching technology between constant power and constant current modes. It automatically adjusts electrostatic charges according to powder flow conditions and the distance from the workpiece, achieving precise optimization of powder transfer efficiency and surface quality. This further enhances coating consistency and overall coating performance.

Quick cleaning and maintenance

The system features a quick-cleaning function with simple operation, significantly reducing daily maintenance difficulty. Its powerful high-voltage unit works in coordination with the high-voltage control system, not only improving environmental performance but also delivering excellent penetration capability. It is suitable for coating large workpieces with diameters up to 0.5 m, while also handling narrow and complex areas with ease. By reducing operating costs, it effectively increases powder utilization and shortens coating time.

Dedicated controller functions

As the dedicated control system for the XR-5aq, the GCU is responsible for high-voltage and airflow management, covering:

  • High-voltage regulation

  • Current control

  • Electrode cleaning air

  • Electrode injection

  • Airflow dilution

These functions provide solid assurance for stability throughout the coating process.

Flexible configuration

Powder hoses and cables are available in multiple size:

  • Standard : 13 m

Depending on the size of different workpieces, you can flexibly choose the appropriate specification to enhance operating convenience and adaptability.

XR5Character & Unique design

  • One-key switch dual electrostatic charging mode system;Invention patent "Zone Power Auto Control" with constantcurrent spraying Invention patent "Controllable Minimum Holding Power" -
  • Complex Deep Groove Powder Electrostatic SprayingTechnology.
  • Max. electrostatic voltage 110KV and controllable smallerelectrostatic current, achieving optimal transfer efficiencyand surface quality.\
  •  Each controller adopts 485/Modbus RTU bus connectionfor data communication.。
  •  Centralized control function of the controller whenspraying with multiple guns, allowing setting one ormultiple controller as the main controller.
  • In cases of multiple automatic guns, adjust the sprayingparameters of the main controller, and the parameters ofother secondary controller change synchronously.。
  • Each gun is equipped with 3 pcs small electronicproportional valves for precise adjustment air pressure ofpowder, atomization and cleaning.
  • Spray receipts setting and storage function (60 programsin total), accessible at any time.
  • Press the AUTO key, when manually spraying at closerange, the powder flow rate automatically reduces, and itincreases automatically when spraying at a far distance.
  • Press the cleaning key, High voltage automatically shutsdown, and the air electronic proportional valve opens tothe maximum for cleaning the inside of the powder pump,powder hose and automatic gun.
  • Press the back spray key to enter the back spray mode, andadjustments to various parameters can also be madethrough adjustment keys.

Advantage of XR5 controller

  • Automatically control the voltage and currentof the charging power area
  • The spray gun automatically adjusts low voltage andcurrent at short distances ;high voltage and current atlong distances. And good spraying results for complexparts and large boards.
  • Through the setting of μA value, on differentworkpieces and different powders, multiple groups ofspraying methods can be recalled from memory, whichcan better optimize the effect of spraying.
  • Automatically change the electrostatic voltage andcurrent of spraying, reduce the amount of excesscharge during electrostatic spraying operation, thuseffectively overcome the "Faraday electrostaticshieldingphenomenon" and "reverse ionization"phenomenon in electrostatic spraying operation, andimprove product surface quality and T/E , saving production cost.

Specification

ModleXR-5aq
Product  descriptionQuick color
change auto
spray gun
EST boltage output0~110 kV Negative/(Positive voltage is
special product)
EST current output0~100µA
Flow rate50~250g/min.( Be different to inner diameter
and length of the paint hose; and powder pump )
Electrostatic controllerXR5-GCU
Working PowerDC13.5V
Size L*W*Hmm390*30*45
Gun weight460g


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