With a maximum electrostatic voltage of 110kV and a controllable smaller electrostatic current, it achieves optimal powder deposition rate and surface quality. Each main unit adopts 485/MODBUS RTU bus for data communication . When spraying with multiple guns, the main unit centralized control function enables setting one or more units as the main unit(s).
XR-100m Manual powder coating basic set
Introduction
The XR5-100m manual powder gun can serve as an upgraded replacement gun for existing equipment, utilizing the original powder hopper or vibratory feed unit. It may also be used as a touch-up gun for automatic coating systems, sharing the same powder feed hopper as the automatic guns.
The gun is designed for a wide range of powder coatings, including polyester, epoxy, and acrylic powders.
The core development of this model focuses on powder savings and reduced energy consumption. Through optimized technology, it effectively improves production efficiency, shortens operating time, and significantly enhances the quality of the coating surface.
Advantages of the control system
The XR5-100m is equipped with the GCU controller, which adopts a one-touch switching technology between constant power and constant current modes. It automatically adjusts electrostatic charges according to powder flow conditions and the distance from the workpiece, achieving precise optimization of powder transfer efficiency and surface quality. This further enhances coating consistency and overall coating performance.
Quick cleaning and maintenance
The system features a quick-cleaning function with simple operation, significantly reducing daily maintenance difficulty. Its powerful high-voltage unit works in coordination with the high-voltage control system, not only improving environmental performance but also delivering excellent penetration capability. It is suitable for coating large workpieces with diameters up to 0.5 m, while also handling narrow and complex areas with ease. By reducing operating costs, it effectively increases powder utilization and shortens coating time.
Dedicated controller functions
As the dedicated control system for the XR5-100m, the GCU is responsible for high-voltage and airflow management, covering:
High-voltage regulation
Current control
Electrode cleaning air
Electrode injection
Airflow dilution
These functions provide solid assurance for stability throughout the coating process.
Flexible configuration
Powder hoses and cables are available in multiple size:
- Standard: 12 meters
Depending on the size of different workpieces, you can flexibly choose the appropriate specification to enhance operating convenience and adaptability.
Application
The XR5-100m can serve not only as a primary device in powder coating production but also as an auxiliary tool for pre-coating or touch -up processes. With its outstanding overall performance, it helps users achieve efficient, stable, and superior coating results .
XR5 Character & Unique design
- One-key switch dual electrostatic charging mode system;Invention patent "Zone Power Auto Control" with constant current spraying, Invention patent "Controllable Minimum Holding Power" -
- Complex Deep Groove Powder Electrostatic Spraying Technology.
- Max. electrostatic voltage 110KV and controllable smaller electrostatic current, achieving optimal transfer efficiency and surface quality.\
- Each controller adopts 485/Modbus RTU bus connection for data communication.。
- Centralized control function of the controller when spraying with multiple guns, allowing setting one or multiple controllers as the main controller.
- In cases of multiple automatic guns, adjust the spraying parameters of the main controller, and the parameters of other secondary controller change synchronously.。
- Each gun is equipped with 3 pcs small electronic proportional valves for precise adjustment air pressure of powder, atomization and cleaning.
- Spray receipts setting and storage function (60 programs in total), accessible at any time.
- Press the AUTO key, when manually spraying at close range, the powder flow rate automatically reduces, and it increases automatically when spraying at a far distance.
- Press the cleaning key, High voltage automatically shut sdown, and the air electronic proportional valve opens to the maximum for cleaning the inside of the powder pump,powder hose and automatic gun.
- Press the back spray key to enter the back spray mode, andadjustments to various parameters can also be made through adjustment keys.
Advantage of XR5 controller
- Automatically control the voltage and current of the charging power area
- The spray gun automatically adjusts low voltage and current at short distances ;high voltage and current at long distances. And good spraying results for complex parts and large boards.
- Through the setting of μA value, on different workpieces and different powders, multiple groups of spraying methods can be recalled from memory, which can better optimize the effect of spraying.
- Automatically change the electrostatic voltage and current of spraying, reduce the amount of excess charge during electrostatic spraying operation, thus effectively overcoming the "Faraday electrostatic shielding phenomenon" and "reverse ionization "phenomenon in electrostatic spraying operation, and improve product surface quality and T/E , saving production cost.
Product Specifications
| Model | XR5-100m |
| Spray gun model | XR-5m |
| EST boltage output | 0~110 kV Negative |
| EST current output | 0-100µA |
| Gun weight(g) | 450 |
| EST controller | XR5-GCU |
| Input power,50/60HZ | AC100-240V,Single phase |
| Max.current | At 115V,400mA : At 230V,200mA |
| Max air consumption | 6m³/h |
| Air joint diameter | ø8mm |
| Input air pressure | 0.5MPa~0.6MPa(Recommended static0.5MPa) |
| Powder tank capacity,Kg | None |
| Size L*W*H mm | 340*165*330 |
| Combined weight(kg) | 4.8 |
Success case videos
