XR-5a Automatic powder spray gun
Intro.
The XR-5a automatic powder spray gun is designed with a maximum electrostatic voltage of 110 kV, enabling higher powder charging and improved coating efficiency. It provides a smooth powder flow, a soft powder cloud, and makes coating complex workpieces easier. The design features a simple structure, easy maintenance, and fewer consumable parts.

XR-5aAutomatic powder spray gun

  • Powder route is wide, the powder cloud is soft, and the complex workpiece is easy to spray
  • Simple structure designed, easy maintenance, less wearing parts
  • Designed with the max. high voltage 110Kv of the powder gun,powder is charged more, and the transfer efficiency is high.

XR-5a Automatic powder spray gun

Introduction

Advantages of the control system

The XR-5a is equipped with the GCU controller, which adopts a one-touch switching technology between constant power and constant current modes. It automatically adjusts electrostatic charges according to powder flow conditions and the distance from the workpiece, achieving precise optimization of powder transfer efficiency and surface quality. This further enhances coating consistency and overall coating performance.

Quick cleaning and maintenance

The system features a quick-cleaning function with simple operation, significantly reducing daily maintenance difficulty. Its powerful high-voltage unit works in coordination with the high-voltage control system, not only improving environmental performance but also delivering excellent penetration capability. It is suitable for coating large workpieces with diameters up to 0.5 m, while also handling narrow and complex areas with ease. By reducing operating costs, it effectively increases powder utilization and shortens coating time.

Dedicated controller functions

As the dedicated control system for the XR-5a, the GCU is responsible for high-voltage and airflow management, covering:

  • High-voltage regulation

  • Current control

  • Electrode cleaning air

  • Electrode injection

  • Airflow dilution

These functions provide solid assurance for stability throughout the coating process.

Flexible configuration

Powder hoses and cables are available in multiple size:

  • Standard : 13 m

Depending on the size of different workpieces, you can flexibly choose the appropriate specification to enhance operating convenience and adaptability.

XR5 Character & Unique design

  • One-key switch dual electrostatic charging mode system;Invention patent "Zone Power Auto Control" with constant current spraying, Invention patent "Controllable Minimum Holding Power" -
  • Complex Deep Groove Powder Electrostatic Spraying Technology.
  • Max. electrostatic voltage 110KV and controllable smaller electrostatic current, achieving optimal transfer efficiency and surface quality.\
  •  Each controller adopts 485/Modbus RTU bus connection for data communication.。
  •  Centralized control function of the controller when spraying with multiple guns, allowing setting one or multiple controllers as the main controller.
  • In cases of multiple automatic guns, adjust the spraying parameters of the main controller, and the parameters of other secondary controller change synchronously.。
  • Each gun is equipped with 3 pcs small electronic proportional valves for precise adjustment air pressure of powder, atomization and cleaning.
  • Spray receipts setting and storage function (60 programs in total), accessible at any time.
  • Press the AUTO key, when manually spraying at close range, the powder flow rate automatically reduces, and it increases automatically when spraying at a far distance.
  • Press the cleaning key, High voltage automatically shut sdown, and the air electronic proportional valve opens to the maximum for cleaning the inside of the powder pump,powder hose and automatic gun.
  • Press the back spray key to enter the back spray mode, andadjustments to various parameters can also be made through adjustment keys.

Advantage of XR5 controller

  • Automatically control the voltage and current of the charging power area
  • The spray gun automatically adjusts low voltage and current at short distances ;high voltage and current at long distances. And good spraying results for complex parts and large boards.
  • Through the setting of μA value, on different workpieces and different powders, multiple groups of spraying methods can be recalled from memory, which can better optimize the effect of spraying.
  • Automatically change the electrostatic voltage and current of spraying, reduce the amount of excess charge during electrostatic spraying operation, thus effectively overcoming the "Faraday electrostatic shielding phenomenon" and "reverse ionization "phenomenon in electrostatic spraying operation, and improve product surface quality and T/E , saving production cost.

Specification

ModleXR-5a
Product  descriptionAutomatic
spray gun
EST boltage output0~110 kV Negative/(Positive voltage is
special product)
EST current output0~100µA
Flow rate50~250g/min.( Be different to inner diameter
and length of the paint hose; and powder pump )
Electrostatic controllerXR5-GCU
Working PowerDC13.5V
Size L*W*Hmm390*30*45
Gun weight460g




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